Introduction
Designed with precision and efficiency as its core principles, this inline automatic PCBA routing machine incorporates a jig-based system to securely stabilize the PCBA during the automated routing of its bottom side. Upon completion of routing, an advanced nozzle suction mechanism is employed to gently lift and accurately position the PCBA along with its jig as a single unit. This innovative capability enables the machine to adeptly separate stamp holes, curved PCBs, and various other irregularly connected PCB configurations, ultimately enhancing production workflows and elevating overall productivity.
Features
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The PCBA is precisely picked and placed using a vacuum-based system, ensuring accurate and secure handling.
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The machine performs bottom cutting operations with precision, tailored to the specific requirements of the PCBA.
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It boasts a dual-platform cutting capability, enhancing productivity by allowing for simultaneous or alternating cutting processes.
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Integrated broken knife detection ensures immediate recognition of any issues, facilitating prompt maintenance and minimizing downtime.
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The machine seamlessly connects to automatic production lines, facilitating a smooth and efficient workflow from start to finish.
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Equipped with SPC (Statistical Process Control) statistics functionality, it integrates seamlessly with ERP systems, providing valuable insights into production performance and facilitating data-driven decision-making.
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Optional features include automatic tool change for added versatility, an explosion-proof vacuum cleaner for enhanced safety, and air volume monitoring to maintain optimal suction performance.
Technical details
| Model | QL800A |
| Max PCB size | 260x340mm |
| Min PCB size | 50x50mm |
| PCB thickness | 0.4-6mm |
| Transmission height | 900±50mm |
| Transport direction | Left to right |
| Transportation speed | 1500mm/s(max) Adjustable |
| Loading mode | Section-type transportation guide rail |
| Rail width adjustment | Automatic |
| Communication interface | SMEMA |
| PCB positioning | Fixtures positioning |
| Picking system | Vacuum suction pick up |
| Cutting spindle/speed | 60,000 rpm/min, Germany brand(optional 100,000 rpm/min, Germany brand) |
| Cooling type | Self cooled type |
| Automatic tool change | optional |
| Break knife check | Yes |
| Separating speed | 5-100mm/s |
| Cutting accuracy | ±0.05mm | |
| Milling kit | φ0.8~φ3.0 right side rotation, shank Tungsten steel |
| Repeat positioning accuracy | ±0.1mm |
| Coordinate moving speed | 1000mm/s |
| Out plate type | ESD belt transportation / batch panel forwarding unit |
| Waste collection | Waste cupboard collection |
| Procedure programming | GERBER drawing import /editing program through visual system |
| Air supply | 5-8 kg/cm³ |
| Power supply | AC380V, 50/60Hz, 3KW |
| Machine size | 1500x850x1600 mm |
| Weight | Appro. 800kg |
Machine size
Bottom size routing and dust collector
Excellent CCD system with imaging camera, moritex lens and measurement - level light source, to support machine calibration,compensation and positioning, with great stability and anti-disturbance capacity.
Omnipotence vacuum suction chuck for picking, placing , unloading, and production.
Composite unloading system, used the ESD anti-static belt to transport the separated product on the top side, and the waster is transported on the bottom side, save much space by this method.
About Packaging
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PCB Depaneling Router Machine , PCB Router Machine With Dual-Platform Cutting Capability Images
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